Pasty Gallery

pasty.com


01_calculate.jpg
01) Calculate rod dimensions for desired rod characteristics (Or use somebody else's numbers)
02_selectbamboo.jpg
02) Select a good piece of "Tonkin" bamboo. Growth rings are called nodes.
03_split.jpg
03) Split into 0.25" - 0.4" strips
04_fishedsplitting.jpg
04) Split strips - notice dark, dense fibers to the outside ("enamel") of the strip and light, soft fibers to the insi
05_filenodes.jpg
05) File inside of nodes and carefully sand outside of nodes
06_selectstrips.jpg
06) Select 18 strips (6 per section) for 3 rod sections (1 butt, 2 tips). Stagger nodes in section.
07_heatstraighten.jpg
07) Carefully heat strip on pith side till pliable and flex to straighten.
08_straighter.jpg
08) Straightened strips charred on pith side.
09_roughmill.jpg
09) Roughing mill takes irregular split strip and cuts a 60 degree strip. (Enamel side down to preserve dense "power fiber
10_transition.jpg
10) Left: "raw" split strip. Right: roughed 60 degree cross section. Butt section strips are cut larger than tip se
11_milled.jpg
11) Roughed strips laid out on table with enamel side down. Strips will be rolled together to make a hexagonal tube.
12_binder.jpg
12) Rolled up strips being bound with string. Handle to the right pulles the belt which spins the strips and pulls them to the
13_boundsections.jpg
13) Bound rough milled butt and tip sections. Colors indicate node placement.
14_bake.jpg
14) Bake strips in tube at 375 deg for approx 6 minutes to drive out excess moisture.
15_setform.jpg
15) Set planing form depth to dimensions calculated in step 1.
16_sharpen.jpg
16) Sharpen plane blade to a mirror finish. (8000 grit)
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